PROJECT-A-PALOOZA!!! -- Radar Arch

Ray

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C Dory Year
2007
C Dory Model
25 Cruiser
Vessel Name
Seaweed
So I called and couldn't get anyone to return calls, looked around all over online and nothing looked right or exactly what I wanted for an arch. I preferred aluminum over stainless, so that limited things quite a bit.

So I drew up my own drawing:

1024p_drawing.sized.jpg




I sent it to a local guy who does aluminum T-Tops and he took care of me.

No amount of measuring and PDF's via email would have been accurate, so I had to make up some black Starboard "wedges" (round) to offset the irregularities of the C-Dory roof and the welder. The nice thing about a round wedge is that you can just spin it until it takes up the space at the right angle.

1024p_basewedges.sized.jpg



I drilled holes for all my "stuff", present, and planned, then added grommets and pull-strings for each hole. The yellow in the middle is the string.

1024p_lightandgrommets.sized.jpg



I brought the wires down in the starboard aft corner, and into the head. The cabintop hole edges were sealed with epoxy. I used some fairly rigid, mesh harness stuff that was split down the side. [http://www.cabletiesandmore.com/WrapAroundSleeving.php] It was expensive, but it looks great, and I only needed a few feet. It is large enough in diameter for any anticipated future stuff.

1024p_wiringbundle.sized.jpg




I ran the wires down to 18-24" off the floor and then into the space behind the head wall with a plastic grommet. A fish-tape was then used to pull the wires to the space under the galley. (that wiring documentation is upcoming)

1024p_wiringintocabin.sized.jpg




So here is an overall photo with the anchor light and VHF antenna (down). Radar will have to wait for the till to recover from this year's projects!

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Here is a photo with the cockpit light and ebay rod holders.

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Side view:

1024p_sideoverall.sized.jpg




Cockpit light on:

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And finally a tip - I needed a way to hold the wiring (and Airhead vent hose) into the corner of the head area. As usual, I didn't want to make any more holes anywhere.

I made some short pieces of aluminum "tabs" with a tie-wrap anchor on one end. I bent them a bit at that end to angle everything into the corner. Then I just pinched the tabs into the window frame by loosening and re-tightening the screws!

Here's a close-up of one of them:

1024p_tiewraptab.sized.jpg

All photos and some of the text are in my album.

Ray
 
A very nice installation. You'll have tons of fun with what you can use the arch for. C-razy came with a stainless factory arch, but the aluminum looks really nice.
 
Looks good! Nice job.
 
Nice. I love a clean, sanitary install. 8)
 
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