Only takes once to overheat, warp & or crack something.
If it's apart should be easy enough to tell & good time to inspect cil. walls etc.
:wink: :thup
I understand that overheat can crack things or distort a head enough to bypass the gasket. I guess I was wondering how the shop reached the point of blaming repetitive overheat without finding something definitive, which he would surely report if it had been found.
I lost a water pump impeller that caused an overheat alarm and shutdown on my old Honda 130. I got to Friday Harbor on the kicker but used the main again for docking based on Les Lampman telling me it would be just fine to do. He said the alarm is triggered at a pretty low temp and that shutdown occurs before enough heat is built up to do real damage. That was with 1999 technology. I am sure the technology of today can protect a motor just as well.
Did the mechanic tear down the topside of the motor and inspect the head and gasket to make his diagnosis? If not, then repetitive overheat is a casual guess at best. If he did find the path taken by the water to the crankcase then he would have reported it also, I imagine. Short of removing the head and inspecting, a leak down test is probably the best way to find a bad gasket or cracked head. Do you know if he did that?
Again, I am running on limited experience here and still willing to learn.
Ironically, the Honda 130 that had the overheat alarm also developed a water leak and filled the crankcase. But that was 15 years after the fact! By then it had enough hours that it was better to replace than repair so I never found out exactly what caused it.