starcrafttom":1eq6eo8x said:
why would foamed in tanks not last? my alum gas tanks are foamed in and have been in the boat since 84?? what should I look for as problems.
Tom- You'll no doubt get a more expert opinion on that question than I can offer, but from what I know about aluminum and it's alloys, the issue would be corrosion, eating away at the tank. One would want to be sure any salt water that gets to the tanks or between the foam and the tanks is washed out, and not left to attack the aluminum.
The other source of corrosion is when two dissimilar metals are in contact with each other. I would think the tanks are grounded both to drain away any static electricity upon fueling, and to provide a ground for a fuel gauge, if one is installed.
Now the rub! Connect a bunch of metal things up electrically like you do with a ground system in a boat, and you can create galvanic cells (batteries) in the process. These can drive corrosion of some of the parts at lightening speed!
The saving grace is that you have sacrificial zinc anodes on the motor and motor mounts, shafts, and other places in larger boats. The anodes are made of a more active metal (zinc) than any of the electrical, wiring, or other metal parts of the boat, and, since they're all connected together electrically, the more active zinc sacrifices itself away into the water instead of the rest of the metal, and therefore in the process protects the rest of the (metal) parts of the boat!
Therefore, I'd make sure the tanks didn't show any evidences of corrosion, usually shown as a powdery, whitish condition, and that they were grounded well, especially checking the connections, maybe even with a meter for resistance between the tank and a little further up the wires to see if the terminals were corroded and therefore resistant. We've all seen corroded wiring before, especially on some of the solderless connectors.
The other thing to check is to be sure your zincs are all there and connected well, without poor connectivity due to corroded bolt connectors and their threaded receivers on the motors.
Basically, you have to have the grounding system, and once you have it, then you have to have good zincs, and, to boot, everything has to be connected well.
And that's about what I know, or at least, think I know. I will add that I'd look closely at the welded seams of the tanks, as the welds are areas where the metal structure has the most irregularities, and may be more subject to corrosion than flat rolled extrusions. Ditto for the inlets and outlets and their welds.
By the way, can you see into the area around the tanks, etc., or is it all sealed up or painted?
You probably know a lot or most of this, but, as I said on the thread about posting, it sometimes makes sense to write so that everybody can understand what's being said, regardless of their own background. (Then, too, I'm just a retired science teacher, and can't help doing it!)
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Joe. :teeth :thup