jkidd,
I've been reading this thread with interest, as I'm likely about to install a mini-jacker mount for my Honda 8 kicker (I want to install trim tabs and there will be interference the way the motor is mounted now, which is directly to the transom).
A couple of comments:
1) I'm wondering (as others have) if your kicker is an XL shaft? I'm not clear on how you measured your engine, because of the phrase "bottom of the mounting bracket." I mean, you may have measured it correctly but to me that phrase leaves some doubt (and, looking at your engine it looks really long shafted to me). Where I understand one is supposed to measure from is the top of the underside of the "U" of the mount (in other words, the surface that would slide down and rest on a plank if you had it clamped to a plank and/or the "crotch" of the U), down to the anti-ventilation plate. Is that where you measured and got 21"? I looked at the diagram on the site you linked, and they say "top" of bracket although the diagram is not 100% clear, in my opinion. Just looking at your engine on the back of the boat, it looks longer than long (?). Maybe it's just wishful thinking on my part because I would like my long-shaft Honda to clear the water on the mini-jacker alone!
2) I'm not a physics or engineering person (and for all I know, you are), and I can't tell what your extension is made of, but it looks like it might put all of the force exerted by the engine mount above where it's backed by the mini-jacker, and also at the "seam" between the two. Could that cause a stress riser? Should the extension be shaped like a U (in other words, have legs that go aft, like each vertical edge was a piece of angle)? Again, you may have it totally covered, and my potential concerns might be unfounded, but I figured I would mention it since I'm posting in the thread anyway.