Barnacle Saga

Matt, It is well documented that many boats have developed blisters after epoxy barrier coats--the vast majority of these already had blistering. It is rare that boats are adequately dryed out before being repaired. A proper dry out take months--and often involves tenting the boat, the ground, drying the bilge and using both heaters and dehumidifiers. There are other ways, including heat and vacuum. The formation of blisters is NOT because of the epoxy--but because the boat was not dryed out properly.

For the most part builders do not use all vinly ester resin, even though it is more desirable--same as they do not use epoxy--although it is even more desirable than vinly ester. The reason is cost. For example one common supplier charges $350 for a 5 gallon pail of Vinyl ester resin and $121 for a 5 gallon pain of polyester resin. This 3/1 price holds pretty much through out the industry! All boats are built to a price point to be competative in the market. Most good builders use a layer or two of vinly ester--not all vinyl ester layup.
 
I guess I sometimes think faster than I can type, so don't always make absolutely clear what I'm trying to communicate.

Yes, the reblister problem after application of barrier coat was on boats that already had a blister issue, and had not been properly dried out (which in really bad cases can take a year or more). It is moisture still in the hull causing the blisters. The barrier coat increases the issue, because water can't move through it to get out of the layup.

But these are the relatively rare.

I just mention our experience up here as something to think about. I don't foresee us recomending barrier coat anytime in the near future. We just don't see blisters of any consquence on boats (Uniflite being a known exception).

I would certainly confer with local yards and dealers to get their input, as they will best know what goes on in their neck of the woods.

It is my understanding- and I will check with Andy next time I talk to him- that C-Dory uses Vinylester resin on the outer skin. That would be the hull layup to the point where the core is put in.
 
If the boat were to remain all of its life in the PNW and always be stored on a trailer--then I understand the rational for no barrier coat.

The reality is that many of the C Dory group go all over the US. My 22 started in San Franscisco--and then to Montana, New Mexico and to Nevada and now S. Calif. where it is in the water full time. My 25 started in New Jersey and now is in S. Calif.

If I was putting bottom paint--no matter where--I would epoxy the bottom

Incidently my Cal 46 developed blisters during 3 years in Sequim. I don't have any statistics, but there are certainly plenty of boats in cooler water which have developed blistering.
 
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