Sea Wolf":28g6jcu0 said:
Proverbial Can of Worms, for sure!
True, but... it sounds like the paint is failing already, so to my mind getting that off is simply the thing to do before assessing what to do next (either way).
I think I would start by using a stripper in a small area, so you can see what you have. If your paint is coming off in hunks, then you may have "lucked out" in that whomever painted the boat in the first place didn't prep it well (I have often seen a failure to properly remove mold-release wax, which causes adhesion problems).
If you were trying to save a barrier coat, well then some strippers would harm it and some wouldn't; but if I were you right now I'd just plan on going back to gelcoat, and then proceeding from there -- even if you do re-paint and/or barrier coat. Many times the millage (thickness) of the barrier coat is inadequate anyway, from what I've seen.
I know of two people who have used Franmar's Soystrip to remove quite a bit of bottom paint from a "larger" boat (~30' sailboat). They had good things to say about it. I did call them once to ask about whether it would harm a barrier coat and they said they wouldn't recommend it in that case, but I don't think that's a concern for you (if you're going back to gelcoat). It sounded a lot more pleasant to work with than something like the Interlux stripper (and other more typical ones) I used.
The Peel Away also sounds good, although not cheap (you mentioned cheap, IIRC). I've also read that you probably have to use more, and let it sit longer, than they might lead you to believe. Still, it sounds like a good way to go, as it more-or-less does the work for you, and everything kind of falls onto a ground tarp. They do have one that is "safe" for barrier coats, but the reports I've read have been for the "original" flavor.
Even if your gelcoat is sanded, it may not be a problem to stay with bare gelcoat. I'm pretty sure some racers purposely wetsand their gelcoat, because the "boundary layer" (or whatever you call it, anyway, the hydrodynamics) is less draggy. In other words, a perfectly smooth or waxed boat is actually slower than one that is slightly rough (but rough in a smooth way, not rough in a "fifteen ragged coats of old bottom paint" way). (Note that I don't think it's a huge difference, but enough of one that racers don't wax, but instead sand.) (I've read that if one's car were pocked more like a golf ball it would lead to better gas mileage, but then the aesthetics might not be pleasing.)
So, presuming you have enough thickness left in the gelcoat (i.e. no-one mangled it when paint prepping), you could still sand it smooth with successively finer grits of wet-sanding paper.
If I had to guess, I'd say (hope) that your failing paint indicates a lack of thoroughness in prepping, which may mean that your gelcoat is in decent condition. Hey, it's not too often you hope a job done prior to your ownership was not done up to par
Sunbeam