Sorry for being slow to reply. Thank you all for your sound responses and questions. Some things have changed recently. I am retired, for one. What has not changed, we still love our C-Dory and this forum.
I have decided not to get the Honda 100, not that it wouldn’t work well, and as others have pointed out, choosing a new 90 in one of the main brands would be a good choice as well, with significant improvements compared to my present carbureted 90, at 22 years old.
Something Thataway asked relating to the Honda 100 resonated with me, "How much of the time do you run at 5800 to 6000 RPM?”
ANSWER: Not very much, and when camping our boat is loaded heavy. The upper rpm band is not where I’ll be running my boat, so the extra power there wouldn’t be very useful. What I did not expect was that I would consider a 115 instead of a 90, because I assumed there would be an unacceptable weight increase. It turns out Mercury’s 115 CT (Command thrust) weighs 363 lbs. compared to Honda 90 at 359 lbs. Mercury's 90 CT and 115CT are the same weight. I believe the Merc Command Thrust model came out in 2014 or 15.
When you look at the manufacturers data for a Honda BF90, it states what the displacement is, the full throttle RPM range and the rated horsepower at a specific RPM, 5800 in this example. I am no expert, but what seems to be lacking is there isn’t a way to know what the specs are for the lower RPM range that I’ll be running. However, the California Air Resources Board (CARB) apparently requires reporting from various manufacturers of Spark Ignition Marine Watercraft (SIME) that includes both peak horsepower and peak torque.
Here is a link to the page with that information:
https://www.arb.ca.gov/msprog/offroad/c ... SIME&year=
Choose Spark-ignition Marine Engines
Then choose a year (data is available in 2020 for the ones listed below)
You may have to do a bit of searching to figure out what motor models correspond to the numbers in the Engine Family column on the CARB listing. Once you google them, you can see which motor model it corresponds with.
Here are motor weights from manufacturers and specs converted from the CARB site:
Honda 90 (359lb, 1.5 liter)
Peak hp is 89.8 at 5,800 rpm
Peak torque is 90.7 ft lb at 4,500 rpm
Honda 100 (359lb, 1.5 liter)
Peak hp is 100.5 at 5,900 rpm
Peak torque is 93.6 ft lb at 5,000 rpm
Mercury 90CT (363lb, 2.1 liter)
Peak hp is 91.2 at 5,250 rpm
Peak torque is 110.6 ft lb at 3,000 rpm
Mercury 115CT (363lb, 2.1 liter)
Peak hp is 120.7 at 6,000 rpm
Peak torque is 119.4 ft lb at 3,500 rpm
Yamaha 90 (353lb, 1.8 liter)
Peak hp is 95.2 at 6,000 rpm
Peak torque is 105 ft lb at 4,500 rpm
Yamaha 90 SHO 90 (353lb 1.8 liter)
Peak hp is 97.9 hp at 5,000 rpm
Peak torque is 103.2 ft lb at 4,000 rpm
Yamaha 115 (377lb 1.8 liter)
Peak hp is 115.3 at 5,800 rpm
Peak torque is 115 ft lb at 4,000 rpm
Yamaha 115 SHO (377lb 1.8 liter)
Peak hp is 123.3 at 6,300 rpm
Peak torque is 113.5 ft lb at 5,500 rpm
What stands out to me is the Mercs have large engine displacement, and strong torque delivered at lower rpms. Peak torque is low down in the RPM range for both Mercs. This sounds good to me.
Command Thrust (CT) models have larger gear cases, 2.38:1, and larger props.
From what we’ve heard these Mercs are DIY maintenance friendly.
The Merc 115 is the same weight as the Merc 90 with additional power. It would also seem that for a given boat speed the Merc 115 will be running at a lower rpm compared with other motors and hopefully quieter. I think the 115 will be the motor for me if getting the MercCT.
One thing that’s annoying is that the Merc Smartcraft data system has to be converted to NMEA to read it on our GPS. There are several options for this, which can be confusing and some of their gauges seem to be poorly designed. Rene thinks the super contrasty black motors are not as attractive on our boat. But function over look. We really appreciated our Honda, and it’s hard to think about not repowering with a Honda or Yamaha given the new advancements in those lines, but going by the specs, the Mercury seems like the best choice for my boat. The only thing that might keep me from making that decision would be dependability issues. Though they have been out since 2015, I haven’t seen much online as to how they are holding up.