Hi All;
This thread seems to lend itself to a project I am working on for Sea Angel and hope to install this weekend at the marina.
While on the Ches. Bay a couple weekends ago I traveled through a cold front that caused all the windows to severely fog up. It was a very short period, but it got me to thinking about ventilation and defogging. If I had a fan that I could direct on the inside windows... clear view, but do I need the full speed and noise?
Boater's World had some 12VDC oscillating fans on sale for <$20.00. I bought 2 and modified one to confirm the practical fit for the test.
I mounted 6 diodes in series and a miniature switch just above the main power switch to the fan motor. The 2nd switch is wired across the diodes. When the 2nd switch is 'ON'/'HIGH', the diodes are shorted;i.e., taken out of the circuit, and the fan runs at full speed. When the 2nd switch is 'OFF'/ 'OPEN'/'LOW', the fan runs at reduced speed. At full speed the fan draws abt 1.5amps and at low speed it draws abt 5/8 amp. 6 diodes appeared to be the physical size limit I could place in the fan base, along with the available switch. These diodes are heat shrink insulated in 2 groups of 3, folded back against itself and all 6 are then heat shrunk again, leaving 2 leads out to attach to the 2nd switch terminals. This 2nd switch is wired in series between the fan power switch and the fan motor's positive power lead.
From the electrical side, each diode [1000V PIV, 2.5amp; p/n: RO-170] will drop abt 0.6VDC across it. I will try to cram 8 diodes in the next base to slow the fan speed even more and reduce the voltage by another 1.2VDC to the fan motor. The advantage of the diodes is the lack of heat generated and space required. A suitable resistor would be too big and create too much heat.
If you are not familiar with the diodes, rectifiers, they look like miniature cylinders with a wire coming out of each end. They will have a colored single band on one end. This end will be towards the return/ ground side of the fan's power leads.. You will solder each diode in line with the 'band' end soldered to the 'non-band' of the next diode. This places them in series so each diode will perform a 0.6VDC reduction of voltage available to the motor load, thus reducing the source by 3.6VDC. So with a 14VDC source, the fan will only see 10.4VDC with the 6 diodes installed in line.
Sorry for the wordiness, but I hope this helps and not confuse.
I can make a VIDCAD drawing of this if anyone wants , but I hope this will give you some ideas on how to exploit the little things around the 'RADIO SHACK' parts bins.
73s