More thanks for all of your responses. Stage I of the trailer re-building is complete, and I am happy to say that it towed adequately ~60 miles (with a rental truck) to where boat and trailer are now resting comfortably in enclosed storage, just waiting for me to get back with my own tow vehicle. Then, I'll head NW (can't wait! :thup).
I can see where a new trailer might have worked well; just in case others read this thread sometime down the line, I'll explain my thought process and why I went the way I did.
First of all, I wanted to get the trailer and boat "reunited" while I was here, so that I could get them into secure, reasonable storage, safe-and-sound, under my own steam (boat was in a rack storage where they were suddenly going to charge me $50 per day to keep it there (new management, blah blah blah). I don't
think so!). I figured that getting a new trailer would take longer than improving the existing one, and $50 per day adds up fast (plus I would have been back at home and not here to handle things, which would have put me at a disadvantage).
Second, the trailer "non-perishable" parts were in excellent condition; it didn't look like it had ever been dunked (at least not in salt water). There was a little surface rust on the winch and springs, but the galvanized, welded frame, the axles, and related hardware basically looked clean and like new.
Third, I knew the trailer fit the boat, since they came together from a C-Dory dealer. No guessing on that.
Fourth, I think that some of the upgrades I wanted to make would also have been "additional" upgrades ($) on a new trailer, adding to the cost similarly but on top of the new-trailer price (Kodiak disc brakes on both axles, cypress bunks, Timken made-in-USA bearings, etc.)
Now, I'm no trailer expert, so maybe I could have gotten a new trailer, all set up, with the extras, in less than a week; for a reasonable price -- but I just didn't know, and being "on the road," I had to make decisions as I went along (I also need to get home for a previously scheduled commitment).
I have a few things to do for Stage II, which I will take care of when I get back.
1) The fenders could stand to be shifted outward a bit, as they are not quite centered on the tires.
2) I need to tidy up the new wiring and add in the clearance lights (I only wired the taillights for my daytime trip).
3) I'm considering a new winch so I can use a strap vs. wire rope.
4) I would like to move the spare tire, as it blocks the welded on tie-down loop for the bow. I think the spare's bracket may be equally well mountable vertically on the side of the frame (it's now lying "dinner plate" style between the winch post and the stem of the boat).
5) It seems like it would be nice to have a roller under the curve of the stem - I noticed the boat could rock a bit, but the way it is you could just tighten infinitely "down" on the bow because the boat can rock on its hull rocker shape (which would ultimately lift the stern). I would like a positive "stop" to tie against (I think -- what do you all have there?)
6) While two of the bunks (the shorter ones) extend almost to the transom, the other two (the longer ones) stop a bit short (I just copied the originals since I had no way to check it). Perhaps they could be moved aft.... guess I'll wait to see how things settle out with tongue weight, etc., in case there is something else that wants to be shifted.
All that said, the trailer is much, MUCH nicer than it was, and although I thought I wanted EOH brakes (and I'm sure they would be wonderful), I have to say I was very pleased with the surge brakes. I was expecting a lot of clunking around of the coupler and it didn't really seem to do that (granted I was on flat ground, but I did hit a couple of yellow lights that I decided to stop for). So, I think I'll see how the surge brakes go.
(Of course now I'll have to price a new trailer, just to see what it would have been. If I'm under half the cost, I'll be perfectly happy.)
Just think how much fun it will be when I actually get to use the BOAT
