Projects from The Man Cave

breausaw

New member
Have an immense list of projects for the new Boat this winter (still have not decided what to call her); here are a few I’ve completed.

Install Wallas 30Dt furnace:

This project took a lot of thought like where to mount unit, routing of the ductwork, etc. I first thought I could mount it under the galley, there just wasn’t enough room. I had originally planned on routing heat vents to blow on the windows and up to the V-birth. After talking with Doug at Scan Marine I decided to rout one air return up forward in the V-birth and one into the cockpit; this would satisfy the recommendations for air return. The 30Dt sucks in air via two 3” ducks and blows heat from the same on the other end. For best performance and cabin comfort it’s recommended you have one fresh and one cabin air return.

I centrally located the hot air vents, this greatly simplified the install. Having the cabin air return up in the V-birth draws enough worm air into that space to make it comfortable, should help eliminate condensation.

Furnace is whisper quit on the low settings.

In the end I’m really happy with the way it turned out; glad this projects behind me.

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LED cabin light replacement:

Bought these lights from Amazon for like 3.99 each. Had to remove each light fixture, remove the old bulb base, than hard wire in one of the connectors that came with the lights. The intensity it par with the old incandescent but more in the white spectrum. I’ve probable already put over 50 hours on these lights, they are on whenever I’m in the Man Cave.

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Fan and DVD player install.

We had these fans on the 22 and loved them. If your hand or head comes in contact with the active blades it’s only an annoyance, and they have great air flow. Really quiet!

The boat came with a drop-down DVD play, and it worked once or twice before giving up the ghost. Install was really easy, two power leads and a mounting bracket to cover up the scars left from the previous occupant of the space.

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More picture in The Man Cave folder: DSCN0390.thumb.jpg
http://www.c-brats.com/modules.php?set_ ... _album.php
 
Jay,

Very nice job on the heater install. It looks like it was pretty involved. I have a question about your cabinet divider. It looks like it is placed very close to the heater. Will this cause any problems by restricting airflow around the unit when it is running?

Rob
 
Rob,

There is about 2” of clearance on the side with 3” or 4” top and bottom; the divider looks a lot closer than it actually is. After installing an L bracket on top for bracing I filed the cabinet with gear and ran the unit on high for over 3 hours last weekend; there was no noticeable heat buildup. The unit is designed to run in I tight space with little ventilation, it draws and exhausts through the duplex flex pipe.
I was going to shoot a picture over to Doug at Scan and see what he thinks just to be sure.

Jay
 
Jay,

You're right, it looks much closer than that. It sounds like you have it all worked out. One other picture that I would be interested in seeing is the rest of the return duct in the v-berth. Thanks for the info.

Rob
 
Uploaded some pictures from next completed project in the cave, covering the V-birth with Flex form polypropylene fiber marine carpet.

You can pull and stretch this stuff to fit around just about any surface, it’s extremely forgiving. I purchased the flex form from my upholstery guy, cost about $180 to do the V-birth plus 6 cans for 3M 98 spray adhesive at $16 a pop.

Spending the money was easy compared to contorting and twisting around up in the V-birth; another set of hands would have helped. Willie my upholstery guy gave me tips like start with the roof first and work down, but basically it was a leaning possess as I went.

You cut a portion larger than you need, spray both services, than start pressing it in place. If you mess up just pull it back and reposition. Mask what you don’t want to spray, clean up any overspray with acetone even after it dries. I used a lot of snap-off blades.

Used some PVC trim I found at Lowes along the shelve top, didn’t like the way it trimmed out. Cutting in around the forward bulkhead was a chore but gave me the opportunity to reverse the hatch so it drops down when opened.

It got pretty fumy up there at times, opening up the hatch along with the center window and directing the fans to blow out the window helped. Need to keep it pretty worm or the stuff will not stick. With single digit temps outside this limited me on how much I could open up the cabin. The Wallas furnace can keep it 70 degrees but takes both Wallas’s along with an electric space heater 2+ hours to preheat.

The finished product looks great, would have cost well over $1000 in labor to have it done.

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Find pic here:
http://www.c-brats.com/modules.php?set_ ... _album.php
 
Finally getting close to finishing up the winter projects, boating season for use starts in about 6 weeks, need to start cleaning up my mess. Have probable put 100+ hours on the Wallas furnace more on the cheap LED lights I installed, all working fine.


Here are some highlights, more in the Man Cave nested album.

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Installed two drawers under the helm seat were the refrigerator was. Build these out of 3/4in veneered plywood. No fancy cabinetry here just glue and pneumatic brad gun used in assembly; the bottom in 1/4in plywood. Took a piece of cabinet board down to Home Depot and them tint match it with satin latex. The slides have a soft close feature that also holds the drawers close. Lining up the slides was a challenge, had to be nuts on!
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SEATEAK units installed about galley.

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Air return from V-Birth

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7in full coverage memory foam mattress with Sunbrella $$$$

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Helm Seat hinge mod
 
Some excellent work there. I'm particularly interested in the LED ceiling lights. Could you possibly post a link to the exact units you used? After looking through twenty pages of "12 volt LED bulb" search results at Amazon I've still not found them.

Also, can you estimate how much weight the carpet added?

Thanks!
 
breausaw":11lehw66 said:
http://www.amazon.com/gp/product/B005J3BPCK/ref=oh_details_o06_s00_i00?ie=UTF8&psc=1. Link for the LEDs

Excellent, thank you.

breausaw":11lehw66 said:
I would guess the flex form weighed less than 10 lbs.

That's not bad at all. I'm thinking it could help with condensation. It may have to happen in the near future.

Thanks again!
 
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