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Tortuga
Joined: 01 Apr 2008 Posts: 323 City/Region: Ventura
State or Province: CA
C-Dory Year: 1994
C-Dory Model: 22 Cruiser
Vessel Name: Tortuga
Photos: Tortuga
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Posted: Tue Aug 19, 2025 9:06 pm Post subject: BayStar Maintenance Issue |
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Hi all, I’ve got a BayStar steering system that’s about 17 years in service. Works flawlessly all these years, but I am now having a little slippage when I turn to port — starboard turn goes to full stop at lock; port turn goes to lock and stops, but wheel then slowly slips beyond where engine locks.
I’ve bled the system but it still occurs. I’m assuming it’s the seals in the cylinder but am wondering whether I should just replace the entire system considering it’s been in service for so long.
Any experience and/or suggestions will be gratefully accepted!
Matt _________________ Tortuga
Ventura, CA |
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tsturm
Joined: 01 Nov 2003 Posts: 1180 City/Region: Soldotna
State or Province: AK
C-Dory Year: 2003
C-Dory Model: 25 Cruiser
Vessel Name: JMR TOO
Photos: JMR-TOO
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Posted: Tue Aug 19, 2025 10:00 pm Post subject: Re: BayStar Maintenance Issue |
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Tortuga wrote: | Hi all, I’ve got a BayStar steering system that’s about 17 years in service. Works flawlessly all these years, but I am now having a little slippage when I turn to port — starboard turn goes to full stop at lock; port turn goes to lock and stops, but wheel then slowly slips beyond where engine locks.
I’ve bled the system but it still occurs. I’m assuming it’s the seals in the cylinder but am wondering whether I should just replace the entire system considering it’s been in service for so long.
Any experience and/or suggestions will be gratefully accepted!
Matt |
That is the system bypassing aka saving itself from overpressure. It should bypass at both stops R & L  |
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Tortuga
Joined: 01 Apr 2008 Posts: 323 City/Region: Ventura
State or Province: CA
C-Dory Year: 1994
C-Dory Model: 22 Cruiser
Vessel Name: Tortuga
Photos: Tortuga
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Posted: Wed Aug 20, 2025 12:37 am Post subject: |
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It’s more than just the limited slip; it’s a constant slide that results in the helm being unable to keep the boat on course without constant active turning to port. Makes a long ride pretty unpleasant, and of course it seems like a failure waiting to happen. |
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Tortuga
Joined: 01 Apr 2008 Posts: 323 City/Region: Ventura
State or Province: CA
C-Dory Year: 1994
C-Dory Model: 22 Cruiser
Vessel Name: Tortuga
Photos: Tortuga
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SeaSpray
Joined: 12 Mar 2004 Posts: 1011 City/Region: Brentwood, CA
State or Province: CA
C-Dory Year: 2004
C-Dory Model: 22 Cruiser
Vessel Name: SeaSpray
Photos: SeaSpray
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Posted: Fri Aug 22, 2025 1:53 am Post subject: |
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I had a steering cylinder rebuilt at a local hydraulics shop. It has been working fine for several years since. It had a small leak. Much less expensive than replacing the system. I did have to remove it and then bleed the system when I replaced it.
Steve |
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thataway
Joined: 02 Nov 2003 Posts: 21603 City/Region: Pensacola
State or Province: FL
C-Dory Year: 2007
C-Dory Model: 25 Cruiser
Vessel Name: thataway
Photos: Thataway
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Posted: Fri Aug 22, 2025 10:16 pm Post subject: |
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The rebuild kits are even cheaper than having any component rebuit. There is no rocket science. The kit includes seals for the cylinder, plus tool necessary for pin wrench. The helm pump is aso reasonably simple to rebuild. _________________ Bob Austin
Thataway
Thataway (Ex Seaweed) 2007 25 C Dory May 2018 to Oct. 2021
Thisaway 2006 22' CDory November 2011 to May 2018
Caracal 18 140 Suzuki 2007 to present
Thataway TomCat 255 150 Suzukis June 2006 thru August 2011
C Pelican; 1992, 22 Cruiser, 2002 thru 2006
Frequent Sea; 2003 C D 25, 2007 thru 2009
KA6PKB
Home port: Pensacola FL |
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tsturm
Joined: 01 Nov 2003 Posts: 1180 City/Region: Soldotna
State or Province: AK
C-Dory Year: 2003
C-Dory Model: 25 Cruiser
Vessel Name: JMR TOO
Photos: JMR-TOO
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Posted: Sat Aug 23, 2025 12:08 am Post subject: |
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thataway wrote: | The rebuild kits are even cheaper than having any component rebuit. There is no rocket science. The kit includes seals for the cylinder, plus tool necessary for pin wrench. The helm pump is aso reasonably simple to rebuild. |
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