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Inversion confusion

 
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Dene



Joined: 27 Nov 2007
Posts: 444
City/Region: Kalama
State or Province: WA
Vessel Name: Fear Naut & Terra-Sea-Ta
PostPosted: Sat Nov 01, 2008 11:23 pm    Post subject: Inversion confusion Reply with quote

I'll describe my set up and then the problem.

I have a new ProMariner 1500W inverter tied to two 6 volt golf cart batteries. The batteries were given to me by a friend. They are "workholic" and are 5 years ago, having been idle the last 3. Charging them and the starting battery is a new Pro Sport Series 12 dual charger which puts out 12 amps. This was installed two days ago and when I checked it this evening, it was indicating that full charge to all batteries. I checked the voltage of the two golf cart batteries and they indicated 13.1. There is 14 feet of cable between them and the inverter.

I'm wanting to power a 400 watt heater (only while underway) and more importantly, a Sharp 600w Half Pint Microwave. I want to power the microwave whenever I want, regardless if the engine is running....and there lies the problem. It will run about a minute before the alarm starts sounding. That's not long enough to heat my coffee water. Sad

I suspect the problem lies with the batteries. I've check the cells with an hydrometer and they are fine. Are two golf cart batteries insufficient to run a small microwave?

-Greg
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starcrafttom



Joined: 07 Nov 2003
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PostPosted: Sun Nov 02, 2008 12:36 am    Post subject: Reply with quote

depends on the mirowave but most likely Yes.
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rogerbum



Joined: 21 Nov 2004
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PostPosted: Sun Nov 02, 2008 3:46 am    Post subject: Re: Inversion confusion Reply with quote

Dene wrote:
I'll describe my set up and then the problem.

I have a new ProMariner 1500W inverter tied to two 6 volt golf cart batteries. The batteries were given to me by a friend. They are "workholic" and are 5 years ago, having been idle the last 3. Charging them and the starting battery is a new Pro Sport Series 12 dual charger which puts out 12 amps. This was installed two days ago and when I checked it this evening, it was indicating that full charge to all batteries. I checked the voltage of the two golf cart batteries and they indicated 13.1. There is 14 feet of cable between them and the inverter.

I'm wanting to power a 400 watt heater (only while underway) and more importantly, a Sharp 600w Half Pint Microwave. I want to power the microwave whenever I want, regardless if the engine is running....and there lies the problem. It will run about a minute before the alarm starts sounding. That's not long enough to heat my coffee water. Sad

I suspect the problem lies with the batteries. I've check the cells with an hydrometer and they are fine. Are two golf cart batteries insufficient to run a small microwave?

-Greg


If you are drawing 600W from 12V, you need batteries that can supply at least 50A (assuming 100% inverter efficiency). Since the inverter efficiency is typically closer to 94%, you need to be able to supply about 53-54A. Good golf cart batteries should be able to do this without any problem (it's not unusual for golf cart batteries to be able supply 50-75A for well over an hour. For that amount of current, you should be running about AWG4 gauge wire (roughly 0.2" in diameter).

What gauge wiring have you run between the batteries and the inverter? 50+amps is a lot of current and if the wiring is too small, you might be getting enough of a voltage drop across the wires to prevent the inverter from functioning properly. For example, if you ran AWG10, it has a resistance of about 1ohm/1000ft. So in 14ft, it's 0.014ohms. 50A through 0.014ohms would give a voltage drop of about 0.7V. Also, if the batteries are old, the internal resistance of the battery will also go up and there will be an additional voltage drop in the batteries. So, measure the voltage across each battery terminal under load and see how close it is to 6V. If it drops too far at the battery, the problem is the internal resistance of the batteries and they probably need replaced. If you don't see a big drop at the batteries, measure the drop across the wires under load. If you didn't see a drop across the batteries, then you've probably run wires that are too small in gauge. 4AWG wiring is a PITA to work with but for high current draws, you need big wire.

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thataway



Joined: 02 Nov 2003
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PostPosted: Sun Nov 02, 2008 6:48 pm    Post subject: Reply with quote

Great advice from Roger. The only thing I would add, is that you might try a pulse desulfator on the batteries (Battery minder-Pulse tech, etc) Sometimes these can bring back the somewhat sulfated plates which come from the batteries sitting.

My guess is that you will have to both put in larger wiring and get new batteries. Sams and Costco have Golf carts. One way to "check out" these batteries is to look at the weight. I found that some of the cheaper golf carts have less lead (weigh less) and thus have less capacity. For your work it may not make much difference. The other question is if the draw of the microwave is more than what you think it is? There is often a surge as the magnetron comes on line, which pulls more power. Your inverter will handle that, but the voltage will drop even more--as per Roger's explaination. (I think that he has given you adequate size wire to account for that).

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journey on



Joined: 03 Mar 2005
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PostPosted: Sun Nov 02, 2008 8:43 pm    Post subject: Reply with quote

I got my golph cart batteries from American Batteries. They had 3 grades of golph cart batteries: cheapest, middle and most expensive. Not surprisingly the price correlated with weight. So, apparently, what you were buying was more lead, which could be used to store more electrical energy (amp-hrs, in a 12 VDC system.) I, being somewhat cheap, bought the middle line. Also, being old, they were what I could slide into the aft compartment of the boat.

Now, when I buy batteries from Costco, I find that they weigh less that other batteries of the same size. So, I assume that they will have less amp-hrs. This is no statement about the quality, just the capacity.

The batteries in Journey On are ~4 years old, and I expect to have to replace them soon. They have been kept charged fairly continuously, and checked for water at somewhat regular intervals. 5 years is, to me, a long time for ordinary lead-acid batteries. But I may learn something new.

I also used 4 ga wire from the batteries to the inverter. Everything works fine, unless we forget to unplug the 1400 watt heater, when we turn on the inverter. But we get reminded.

Boris
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Fun Patrol



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PostPosted: Sun Nov 02, 2008 9:39 pm    Post subject: Inverter problem Reply with quote

First, without a way to objectively tests those old batteries, it would be a good idea to buy a new pair of Trojan T-105s. Life's too short for old batteries and old tires. Many people consider 4 years as the replacement point.

You might consider heating your coffee water on the stove? Then you could get rid of the heavy microwave, inverter and associated wiring. Maybe even a 60# battery as well. A 70 watt pocket inverter will run a laptop.

If you really need a big inverter, you should mount it as close to the batteries as possible. Really close with really big wire. Check the wiring chart and remember you have to figure a round-trip. For a full-size 1500 watt inverter the instructions will probably mention something like #0 battery cable. One axiom is to keep the inverter close to the batteries and run the longer distances with the a/c wiring.

To know exactly what your batteries are doing, install a good multi-meter, something like the E-meter. It will tell you how much juice you are using or putting in, how much you have left and more. It is a great education to see how much every item on board burns up.

Good luck with it,

Roy
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Dene



Joined: 27 Nov 2007
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City/Region: Kalama
State or Province: WA
Vessel Name: Fear Naut & Terra-Sea-Ta
PostPosted: Sun Nov 02, 2008 10:00 pm    Post subject: Reply with quote

Ok....thanks a bunch for the info. These responses are one reason why this forum is the best.

When I arrived at the boat with my new WalMart voltmeter (thanks Bob), it read 12.5 volts and indicated fully charged house batteries. The charger was on minimal charge. I verified this with an ordinary voltmeter too, on the batteries and the input to the inverter. The cables to it are 22 mm. in size. Still not sure of the gauge. They are the same size as what was originally in the inverter box, just longer.

Hydrometer revealed partially charged cells. All were the same. Incidently, the batteries are Interstate Workaholics.

I put a 400W load on the 1500w inverter and the reading plunged to 11.1, resulting in the inverter alarm going off within 30 secs. Afterwards, the installer came out and attached my original deep cycle group 27 battery to the inverter, in the same cabin compartment, a foot apart. We tested the charge and all batteries were receiving it. Then we ran the inverter with the 600W microwave and it did fine....no alarm. At this point, I intend to keep the lead battery there, attached, enclosed in a battery box. Is there any significant danger in keeping this battery within a foot of the marine inverter? Again, both are in an enclosed seat compartment.

I suspect the 14 foot cables do reduce the voltage to the inverter when it's under load. It's possible these Interstate golf cart batteries cannot be charged above 13 volts too, given their age and prior usage. (I'll look into rehabbing them as Bob described). However, with the 3rd, group-27 battery attached, I should have enough voltage to power my various applications, if it's safe and feasible with the smart charger.

-Greg
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