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Bedding down for the night
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journey on



Joined: 03 Mar 2005
Posts: 3595
City/Region: Valley Centre
State or Province: CA
C-Dory Year: 2005
C-Dory Model: 25 Cruiser
Vessel Name: journey on
Photos: Journey On
PostPosted: Sat Oct 27, 2007 11:29 pm    Post subject: Reply with quote

Ron, I'm glad to read about your experience AFTER you cut the bulkhead. I'd love to get in the V-berth gracefully.

Bob, Journey On's bulkhead is is bolted into the V-berth mold, which is glassed into the hull. Is yours different? Our Catalina 36 had a similar arraignment, just where the shrouds tied into the deck. And that was a structural member. It came loose on some and was a bear to fix. I do agree the pop rivets don't look sturdy, but I know of some Navy jets that are flying with them ( at least they flew when they left the factory.)

Boris
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thataway



Joined: 02 Nov 2003
Posts: 20814
City/Region: Pensacola
State or Province: FL
C-Dory Year: 2007
C-Dory Model: 25 Cruiser
Vessel Name: thataway
Photos: Thataway
PostPosted: Sun Oct 28, 2007 8:25 pm    Post subject: Reply with quote

Structural bulkheads are glassed into the hull. the foreward cabin in the CD 25 is floating--that is is is lag bolted into the molded V bert at the bottom and pop riveted into the glass from the deck mold on the top. Pop rivets are used in some hull to deck joints with adhesives--but they are not entirely satisfactory, since the glass tends to break down.

I cannot comment on Navy jets, but most air planes I have seen are conventionally riveted--not pop riveted. The aluminum is a much different material than glass when riveted.

I have no hesitation cutting into the foreward bulkhead. Look at the Tom Cat--just a small area to one side where this bulkhead is secured--almost the entire foreward area open.

In your Catalina, with stays which are tied into the bulkheads, this is an entirely different situation. There the bulkhead either was glassed or sat in a molded extrusion. The bulkheads which take loads should not touch the hull, but be separated with a trapezoid of foam--and then mat and roving in variable widths used to tab the bulkhead structurally to the hull and deck. This then spreads the load out over a larger part of the hull, and does not allow a "hard" place where the bulkhead meets the hull.

Also many of these sailboat bulkheads take some of the compression of the mast--if deck stepped. If keel stepped, they give lateral support to the deck partners of the mast--an entirely different set of fuctions than the monique hull of the C Dory.

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Bob Austin
Thataway
Thataway (Ex Seaweed) 2007 25 C Dory May 2018 to Oct. 2021
Thisaway 2006 22' CDory November 2011 to May 2018
Caracal 18 140 Suzuki 2007 to present
Thataway TomCat 255 150 Suzukis June 2006 thru August 2011
C Pelican; 1992, 22 Cruiser, 2002 thru 2006
Frequent Sea; 2003 C D 25, 2007 thru 2009
KA6PKB
Home port: Pensacola FL
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Bill3558



Joined: 12 Jan 2007
Posts: 121
City/Region: RIchmond Hill, Georgia
State or Province: GA
C-Dory Year: 2006
C-Dory Model: 22 Cruiser
Vessel Name: Pluto
Photos: Pluto
PostPosted: Sun Oct 28, 2007 8:31 pm    Post subject: Reply with quote

I'm convinced.
Where do you buy this "memory foam"?
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JamesTXSD



Joined: 01 Mar 2005
Posts: 7445
City/Region: from island boy to desert dweller
State or Province: AZ
C-Dory Year: 2007
C-Dory Model: 25 Cruiser
Vessel Name: "Wild Blue" (sold 9/14)
Photos: Wild Blue
PostPosted: Sun Oct 28, 2007 9:22 pm    Post subject: Reply with quote

Bill3558 wrote:
I'm convinced.
Where do you buy this "memory foam"?


Hi Bill,

The best price we found when we were looking was at Sam's Club - about $100 as I recall for a queen size. There is a real difference between the memory foam and a typical foam mattress pad. And be ready for a great night's sleep.

Best wishes,
Jim B.

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CD-25 "Wild Blue" (sold August 2014)
http://captnjim.blogspot.com/

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journey on



Joined: 03 Mar 2005
Posts: 3595
City/Region: Valley Centre
State or Province: CA
C-Dory Year: 2005
C-Dory Model: 25 Cruiser
Vessel Name: journey on
Photos: Journey On
PostPosted: Mon Oct 29, 2007 11:10 am    Post subject: Reply with quote

Try overstock.com for the foam. If I remember correctly it was about $50.

Boris
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Al & Pat Parker



Joined: 05 Aug 2007
Posts: 76
City/Region: New Bern
State or Province: NC
C-Dory Model: 25 Cruiser
Vessel Name: Knot Home
Photos: Knot Home
PostPosted: Mon Oct 29, 2007 11:45 am    Post subject: Reply with quote

overstock.com is where I ordered ours from last week, see my post earlier in this topic. We got the 3" stuff which has an egg-crate pattern, in the big king size, $63 total, only $3 shipping. Hope it doesn't come via China. Will let you all know our "impressions" (memory foam) after we get it and try it out.
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C-D 25 "Knot Home"
Mainship Pilot 30 "Juust Right"
on the Neuse River at New Bern
W8UT
www.boatanchors.org/C-Dory25.htm

"there is nothing -absolutely nothing- half as much worth doing as simply messing about in boats."
(ratty to mole, Wind in the Willows)
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mikeporterinmd



Joined: 15 Sep 2006
Posts: 645

State or Province: MD
C-Dory Year: 2002
C-Dory Model: 22 Cruiser
Vessel Name: Shelly IV
Photos: Shelly-IV
PostPosted: Tue Oct 30, 2007 12:33 pm    Post subject: Reply with quote

I bought a large piece from overstock.com. Just 2". Works great. We haven't
put it into the V of the CD-22 because no one that sleeps there has
complained. However, I found the dinette seats to be very hard for sleeping,
so I lay out a piece on the dinette seats.

Mike
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Lucky Day



Joined: 10 Oct 2006
Posts: 215
City/Region: Churchton
State or Province: MD
C-Dory Year: 2004
C-Dory Model: 25 Cruiser
Vessel Name: Lucky Day
Photos: Lucky Day
PostPosted: Wed Oct 31, 2007 10:34 am    Post subject: Reply with quote

Given the issues with reduced headroom, has anyone tried using the foam in the v-berth without using the factory cushions in place?
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captd



Joined: 06 Nov 2003
Posts: 514
City/Region: Chain of Lakes
State or Province: MT
C-Dory Year: 1994
C-Dory Model: 22 Cruiser
Vessel Name: Kon Tiki
Photos: Hunky Dory
PostPosted: Wed Oct 31, 2007 12:12 pm    Post subject: Reply with quote

Now that we have all decided the foam is the way to go and we have ordered a cal king sized mattress. Does any one know a good way to cut the stuff (neatly) to fit the v-birth? We have chopped up one we used in the house and than chopped it up some more to put it in the boat. Tried to use it with the air mattress. Became a mess. We plan on taking it to a canvas maker in Crystal River, Florida and cover it with something. Not sure what.
Captd

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100 ton Master
1986 Sport Craft 27 ft , 240 hrs Yanmar sold
2000 22 ft C-Dory (Hunky Dory) sold 2006
2007 25 R Ranger (Mis Dee) sold 2008
2009 25 R Ranger (Lucky Fin) sold
1994 22 ft C-Dory ( Kon Tiki )
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Sea Wolf



Joined: 01 Nov 2003
Posts: 8650
City/Region: Redding
State or Province: CA
C-Dory Year: 1987
C-Dory Model: 22 Cruiser
Vessel Name: Sea Wolf
Photos: Sea Wolf
PostPosted: Wed Oct 31, 2007 12:49 pm    Post subject: Reply with quote

captd wrote:
Now that we have all decided the foam is the way to go and we have ordered a cal king sized mattress. Does any one know a good way to cut the stuff (neatly) to fit the v-birth? We have chopped up one we used in the house and than chopped it up some more to put it in the boat. Tried to use it with the air mattress. Became a mess. We plan on taking it to a canvas maker in Crystal River, Florida and cover it with something. Not sure what.
Captd


Darrell-

They guy I know in Fremont* who sells all kinds of foam uses a toothless (but very sharp edged) bandsaw to cut all kinds of foam for custom orders.

However, I'll bet you can cut foam with an electric kitchen carving knife, since it has two alternating direction fine toothed cutting blades. I'd get it on a big table with the edge to cut exposed and well marked, then first make an experimental cut in an area to be cut off.

Just a $0.02 suggestion!

I'm also sure Bob can custom cut memory foam to your specified dimensions, both in shape and thickness. Boat cushions, ditto. Look on the bottom of his website to see all of his custom cutting equipment.

Joe.

*Bob's Foam Factory: http://www.bobsfoam.com/

(I know him because I've had his kids in school when I taught in Fremont for 35 years!)

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Sea Wolf, C-Brat #31
Lake Shasta, California

"Most of my money I spent on boats and women. The rest I squandered'. " -Annonymous
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CAVU



Joined: 02 Nov 2003
Posts: 665
City/Region: Spokane
State or Province: WA
C-Dory Year: 2002
C-Dory Model: 22 Cruiser
Vessel Name: CAVU
Photos: CAVU
PostPosted: Wed Oct 31, 2007 2:01 pm    Post subject: Reply with quote

I don't have an electric carving knife but I have had good luck cutting foam with my long bladed bread knife. Technique is important-use a lot of sawing motion and very light forward motion.
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22 CD Cruiser, CAVU
Twin 40HP Hondas
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Doryman



Joined: 03 Oct 2006
Posts: 3807
City/Region: Anacortes
State or Province: WA
C-Dory Year: 2006
C-Dory Model: 255 Tomcat
Vessel Name: Lori Ann
Photos: Lori Ann
PostPosted: Wed Oct 31, 2007 2:16 pm    Post subject: Reply with quote

For small pieces, it helps to put it in the freezer ahead of time. If you could put your mattress in a meat locker for a couple of hours that would help a lot.

Warren

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M/V Lori Ann
TomCat 255, Hull #55, 150 Yamahas
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captd



Joined: 06 Nov 2003
Posts: 514
City/Region: Chain of Lakes
State or Province: MT
C-Dory Year: 1994
C-Dory Model: 22 Cruiser
Vessel Name: Kon Tiki
Photos: Hunky Dory
PostPosted: Wed Oct 31, 2007 7:44 pm    Post subject: Reply with quote

Good Idea Joe. I have an electric fillet knife with a set of long blades. It just might do the trick. Should have tried that on the first mattress. I can practice on that.
Thanks Thumbs Up

captd
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SEA3PO



Joined: 02 Nov 2003
Posts: 1835
City/Region: Chester
State or Province: CA
C-Dory Year: 2003
C-Dory Model: 22 Cruiser
Vessel Name: SEA3PO
Photos: SEA3PO
PostPosted: Wed Oct 31, 2007 8:26 pm    Post subject: Reply with quote

I have a friend in Redding that makes custom motorcycle seats....he uses different grades of memory foam and uses a carving knife to shape the foam... must be the tool of choice...

I looked on line and I see foam in 4 and 5 pound density.... sure wish I knew how stiff it was.... I know thats the weight of a cubic foot of the stuff...but without any reference point I don't know what that feels like.

Joel
SEA3PO
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lloyds



Joined: 02 Aug 2005
Posts: 1724
City/Region: sublimity
State or Province: OR
C-Dory Year: 1996
C-Dory Model: 22 Cruiser
Vessel Name: undecided
Photos: 1996 22 Cruiser (Lloyds)
PostPosted: Thu Nov 01, 2007 12:24 am    Post subject: Reply with quote

I don't recall even being able to afford 4 pound, 5 pound must really be special. I changed out the mattresses in a sailboat with 3 pound and they were great.
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