View previous topic :: View next topic |
Author |
Message |
Finally2
Joined: 08 May 2020 Posts: 31 City/Region: Los Osos
State or Province: CA
C-Dory Year: 2003
C-Dory Model: 22 Cruiser
Vessel Name: Badfish
Photos: Finally2
|
Posted: Thu Jun 06, 2024 3:04 pm Post subject: V-berth hatch cutting tool |
|
|
Hey ya’ll!
I’ve searched and read soooooo many threads on cutting into the v-berth. I don’t see anybody explaining what tool they used. A router makes sense but even being careful they can jump and ruin such a delicate project. A saw as seems to bulky, the glass seems too thick for a dremel. A jigsaw seems ideal but then ya can’t get the beautiful rounded corners ya’ll have? I would love to use my cut as the lid if possible instead of plywood.
Any ideas? Thanks for any pointers! I’m doing it this weekend and am quite nervous |
|
Back to top |
|
 |
Peter & Judy
Joined: 03 Dec 2014 Posts: 569 City/Region: Olds
State or Province: AB
C-Dory Year: 2005
C-Dory Model: 22 Cruiser
Vessel Name: Mistaya
Photos: Mistaya
|
Posted: Thu Jun 06, 2024 3:22 pm Post subject: |
|
|
We used a drill for the pilot hole and then a jigsaw with a metal blade to cut out our hatch covers. The corners are well rounded and the cutouts made great lids. Judy did the cutting as she is really skilled and fussy with the jigsaw. The big job was left to me to remove the foam. About 8 big garbage bags full. Great project once it was done, as it really reduced clutter in the boat. It also makes the boat ride better on plane as the boat feels more balanced with the extra weight in the bow area. _________________ Peter & Judy Haase
Buffalo Horn Ranch
HMCB Mistaya
"Mistaya" (Grizzly Bear in Cree)
HMCB (Her Majesties Cute Boat) |
|
Back to top |
|
 |
ssobol
Joined: 27 Oct 2012 Posts: 3567 City/Region: SW Michigan
State or Province: MI
C-Dory Year: 2008
C-Dory Model: 22 Cruiser
Vessel Name: SoBELLE
Photos: SoBelle
|
Posted: Thu Jun 06, 2024 4:50 pm Post subject: |
|
|
Jigsaw or oscillating saw. Either way it makes a mess. Need to use a finer blade on the jigsaw. |
|
Back to top |
|
 |
Peter & Judy
Joined: 03 Dec 2014 Posts: 569 City/Region: Olds
State or Province: AB
C-Dory Year: 2005
C-Dory Model: 22 Cruiser
Vessel Name: Mistaya
Photos: Mistaya
|
Posted: Thu Jun 06, 2024 5:46 pm Post subject: |
|
|
I forgot to add that once you marked out your cutout line, we made a template, cover the cutline line with masking tape as this will reduce cracking on the clear coat. Wear and dust mask and have a vacuum cleaner nearby or on while you cut is even better. We also installed two hatches for side entry in the space where the portapotty goes. We used marine hatches for this, very handy for easy access of common items without lifting the mattress. I tried installing a wood frame to hold the top hatches with epoxy and screws from underneath, but this did not hold. So I used stainless steel screws from the top. |
|
Back to top |
|
 |
Finally2
Joined: 08 May 2020 Posts: 31 City/Region: Los Osos
State or Province: CA
C-Dory Year: 2003
C-Dory Model: 22 Cruiser
Vessel Name: Badfish
Photos: Finally2
|
Posted: Thu Jun 06, 2024 8:12 pm Post subject: |
|
|
Thanks everybody! Glad to hear the jigsaw turns the corners fine! It’s definitely my preference. I want to use the cut outs as well for the lids. I also am nervous about the epoxy wood holding. My buddy swears it’ll be strong enough but the piece of mind of machine screws with nylon nuts on the backside seems like the way to go. I weigh about 220lbs and often climb out the front to secure the anchor and would hate to accidentally fall through |
|
Back to top |
|
 |
thataway
Joined: 02 Nov 2003 Posts: 21387 City/Region: Pensacola
State or Province: FL
C-Dory Year: 2007
C-Dory Model: 25 Cruiser
Vessel Name: thataway
Photos: Thataway
|
Posted: Fri Jun 07, 2024 1:54 pm Post subject: |
|
|
I prefer a 1" to 2" hole saw for the corners. I have used a jig saw, with various types of blades, including tile cutting--which can work well. I have also used a rotozip (or similar) with carbide 1/8" bit. Also the oscillating multi-tool (Fein Multi-master or Dremel, DeWalt, Ryobi, PC, Milwaukee, Bosch etc,)
The carbide--or diamond blade in the Multi-tool-is best. Bosch makes a good carbide semi circular or 1 1/4. I have used all type.
A spade bit helps to break up the foam. I have an 1 1/2" on an 18" shank. (as well as several shorter ones.) _________________ Bob Austin
Thataway
Thataway (Ex Seaweed) 2007 25 C Dory May 2018 to Oct. 2021
Thisaway 2006 22' CDory November 2011 to May 2018
Caracal 18 140 Suzuki 2007 to present
Thataway TomCat 255 150 Suzukis June 2006 thru August 2011
C Pelican; 1992, 22 Cruiser, 2002 thru 2006
Frequent Sea; 2003 C D 25, 2007 thru 2009
KA6PKB
Home port: Pensacola FL |
|
Back to top |
|
 |
Finally2
Joined: 08 May 2020 Posts: 31 City/Region: Los Osos
State or Province: CA
C-Dory Year: 2003
C-Dory Model: 22 Cruiser
Vessel Name: Badfish
Photos: Finally2
|
Posted: Sat Jun 08, 2024 3:04 pm Post subject: |
|
|
Alright so I’ve opened her up. TONS of spray in foam. I’m about 2/3 way from total removal. Do you guys have any insight on tips for removing this wax/resin coating the hull?? I can scrap it off with putty knife but there will still be this residual stickiness. Would acetone be a bad idea? |
|
Back to top |
|
 |
Finally2
Joined: 08 May 2020 Posts: 31 City/Region: Los Osos
State or Province: CA
C-Dory Year: 2003
C-Dory Model: 22 Cruiser
Vessel Name: Badfish
Photos: Finally2
|
Posted: Sat Jun 08, 2024 3:19 pm Post subject: |
|
|
Maybe just cover that sticky with a glass paint? If it would even stick? |
|
Back to top |
|
 |
tsturm
Joined: 01 Nov 2003 Posts: 1166 City/Region: Soldotna
State or Province: AK
C-Dory Year: 2003
C-Dory Model: 25 Cruiser
Vessel Name: JMR TOO
Photos: JMR-TOO
|
Posted: Sun Jun 09, 2024 10:18 pm Post subject: |
|
|
Finally2 wrote: | Maybe just cover that sticky with a glass paint? If it would even stick? |
Acetone works great, lots of ventilation and respirator with voc cartridges. Pretty confined space in there! |
|
Back to top |
|
 |
Finally2
Joined: 08 May 2020 Posts: 31 City/Region: Los Osos
State or Province: CA
C-Dory Year: 2003
C-Dory Model: 22 Cruiser
Vessel Name: Badfish
Photos: Finally2
|
Posted: Sun Jun 09, 2024 10:44 pm Post subject: |
|
|
Acetone did not work great. Most success came from an acetone wire brush drill bit and it cleaned off about 2 square inches and the wire drill bit was so saturated with the resin it was rendered useless |
|
Back to top |
|
 |
|