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Solar Vent Installation

 
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hank clow



Joined: 13 Aug 2011
Posts: 93
City/Region: L'Anse
State or Province: MI
C-Dory Year: 2003
C-Dory Model: 22 Cruiser
Vessel Name: Meri Aura
Photos: Meri Aura
PostPosted: Mon Jun 29, 2015 8:38 am    Post subject: Solar Vent Installation Reply with quote

I plan to cut a 3 3/4" hole in the center of the forward hatch to install a solar vent. I did this in a sailboat 20 years ago without a problem. I was told the hatch might shatter.....any comments?

Hank Clow
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mccml



Joined: 18 Sep 2006
Posts: 107
City/Region: Montoursville, PA
State or Province: PA
C-Dory Year: 2004
C-Dory Model: 25 Cruiser
Vessel Name: Crystal Sea
Photos: Crystal C
PostPosted: Mon Jun 29, 2015 11:00 am    Post subject: Reply with quote

Hi Hank! Glad to see you are working on the boat projects. Here is a link to how other people put their solar vent in the v berth hatch.

http://www.c-brats.com/viewtopic.php?t=999&start=0&postdays=0&postorder=asc&highlight=

Mark

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Mark and Carol
(Crystal Sea)
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journey on



Joined: 03 Mar 2005
Posts: 3595
City/Region: Valley Centre
State or Province: CA
C-Dory Year: 2005
C-Dory Model: 25 Cruiser
Vessel Name: journey on
Photos: Journey On
PostPosted: Mon Jun 29, 2015 1:13 pm    Post subject: Reply with quote

I've cut acrylic, which is what Bomar hatches use, a number of times and it all came out well. Bomar doesn't use Lexan, according to their catalog. Here's a web site on cutting acrylic: Acrylic cutting. Nothing new, except at the bottom is a note on how to anneal the cut. New to me.

I did have a Bomar hatch on a Catalina sailboat that crazed without cutting. Sold the boat, though not because of the hatch.

Boris
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tsturm



Joined: 01 Nov 2003
Posts: 1134
City/Region: Soldotna
State or Province: AK
C-Dory Year: 2003
C-Dory Model: 25 Cruiser
Vessel Name: JMR TOO
Photos: JMR-TOO
PostPosted: Mon Jun 29, 2015 7:01 pm    Post subject: Re: Solar Vent Installation Reply with quote

hank clow wrote:
I plan to cut a 3 3/4" hole in the center of the forward hatch to install a solar vent. I did this in a sailboat 20 years ago without a problem. I was told the hatch might shatter.....any comments?

Hank Clow





Put masking tape on both sides, get out your hole saw & go REALY SLOW with steady even light pressure.
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ssobol



Joined: 27 Oct 2012
Posts: 3372
City/Region: SW Michigan
State or Province: MI
C-Dory Year: 2008
C-Dory Model: 22 Cruiser
Vessel Name: SoBELLE
Photos: SoBelle
PostPosted: Mon Jun 29, 2015 8:32 pm    Post subject: Reply with quote

Might not a hole saw meant for cutting ceramic tile work better than one for wood/metal?
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Dreamer



Joined: 01 Jan 2006
Posts: 1764
City/Region: Really Sunny SaddleBrooke
State or Province: AZ
Photos: Dreamer
PostPosted: Tue Jun 30, 2015 12:55 am    Post subject: Reply with quote

Run the hole saw in reverse for the initial cut. It breaks the surface without causing a crack. Then just go slow.
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Once a C-Brat, always a C-Brat

Dreamer- Sold 25 Feb. 2013
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hank clow



Joined: 13 Aug 2011
Posts: 93
City/Region: L'Anse
State or Province: MI
C-Dory Year: 2003
C-Dory Model: 22 Cruiser
Vessel Name: Meri Aura
Photos: Meri Aura
PostPosted: Tue Jun 30, 2015 8:39 am    Post subject: Solar Vent Installation Reply with quote

Thanks everyone for your input. One of the many joys of C-Dory ownership is the helpful response from other owners. A shake-down cruise on Lake Superior is coming up followed by the actual installation of the solar vent. Wish me luck.

By the way, we are planning an extended visit to Isle Royale in mid-July and look forward to being joined by any C-Dorys in the area.

Hank Clow
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Sunbeam



Joined: 23 Feb 2012
Posts: 3990
City/Region: Out 'n' About
State or Province: Other
C-Dory Year: 2002
C-Dory Model: 22 Cruiser
Photos: Sunbeam
PostPosted: Tue Jun 30, 2015 7:14 pm    Post subject: Reply with quote

Sounds like you won't need it, but just so you know (presuming you have the same Bomar/Pompanette hatch as on many 22's) Pompanette does sell just the replacement lens for the forehatch (and gasket too).
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