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thataway



Joined: 02 Nov 2003
Posts: 21354
City/Region: Pensacola
State or Province: FL
C-Dory Year: 2007
C-Dory Model: 25 Cruiser
Vessel Name: thataway
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PostPosted: Thu Feb 13, 2025 3:07 pm    Post subject: Reply with quote

The Hondas have a fuel pump, and when you use the modified cap, the negative pressure in the generator fuel tank will pull from a fuel source. There is a limit as to how high the tank top is above the auxillary fuel tank. Peoples results have varied, but I try and not have it over 12" below.
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Thataway
Thataway (Ex Seaweed) 2007 25 C Dory May 2018 to Oct. 2021
Thisaway 2006 22' CDory November 2011 to May 2018
Caracal 18 140 Suzuki 2007 to present
Thataway TomCat 255 150 Suzukis June 2006 thru August 2011
C Pelican; 1992, 22 Cruiser, 2002 thru 2006
Frequent Sea; 2003 C D 25, 2007 thru 2009
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gulfcoast john



Joined: 14 Dec 2012
Posts: 1040
City/Region: PENSACOLA
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Vessel Name: Cat O' Mine
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PostPosted: Fri Feb 14, 2025 5:10 pm    Post subject: Reply with quote

Schuster,

If I wanted to run my generator off the boat fuel tanks, I would start with a 3 way valve in the fuel line to the engine AFTER the filter and primer bulb at the transom (you’d cut the hose to install it). Once the primer bulb is full, the gas is right there and doesn’t have to be pumped up out of the tank by the Honda fuel pump...as Bob notes, you don’t want to exceed 12 inches, 6 inches would be better. And the tank has to be BELOW the level of the cap on the Honda. The valve would select sending gas to the generator or engine, not both (or use a different valve) and sized to your fuel hose.

https://www.westmarine.com/moeller-3-8inch-fnpt-3-way-fuel-valve-brass-9398926.html?utm_medium=cpc&utm_source=bing&utm_campaign=%5BADL%5D%5BPLA%5D%20Engine%20Systems&utm_campaignid=458244126&utm_adgroup=Fuel%20Systems&msclkid=f20ba0c143b219dd49d2c76ef934ebf8&utm_term=4576992036547433&utm_content=Fuel%20Systems

I might plumb that through the transom. Then connect it to the custom Honda cap.

https://www.ebay.com/itm/112022744132?var=0&mkevt=1&mkcid=1&mkrid=711-53200-19255-0&campid=5338590836&toolid=10044&customid=1d8aa3863bb51c96a438c42980f2b40b&gclid=1d8aa3863bb51c96a438c42980f2b40b

I think Dale’s clever innovation was to divert gas from the tank after the filter and primer bulb, rather than from the boat tank itself.

You’d need to be VERY careful with your valve positions. Hope something here is helpful.

John

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ssobol



Joined: 27 Oct 2012
Posts: 3559
City/Region: SW Michigan
State or Province: MI
C-Dory Year: 2008
C-Dory Model: 22 Cruiser
Vessel Name: SoBELLE
Photos: SoBelle
PostPosted: Fri Feb 14, 2025 6:07 pm    Post subject: Reply with quote

I had my Honda 1000 gen hooked up to the spare outlet port on my Racor filter mounted at the transom. It did not work well.

The Honda gens have a built in elevated fuel tank (in normal operation). The amount of lift they can provide for fuel delivery is quite limited.
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Schuster



Joined: 25 Mar 2009
Posts: 178
City/Region: Port Orchard
State or Province: WA
C-Dory Year: 2007
C-Dory Model: 25 Cruiser
Vessel Name: Sea Witch
Photos: Sea Witch
PostPosted: Fri Feb 14, 2025 7:06 pm    Post subject: Reply with quote

Thanks John and Bob. I believe if I tap into the the fuel line near the racor filter that I may be able to keep the rise near 12". If I find a 90 degree hose barb to cap adapter it would help to minimize the rise also. I'm considering a quick disconnect rather than a valve to reduce fittings and hardware.

SSBOL I haven't looked at the racor filter yet for outlet ports yet but i may have to experiment a bit to see if I will have troubles drawing enough fuel. It could be that the 2000i draws a little better vacuum than the 1000 model.

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thataway



Joined: 02 Nov 2003
Posts: 21354
City/Region: Pensacola
State or Province: FL
C-Dory Year: 2007
C-Dory Model: 25 Cruiser
Vessel Name: thataway
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PostPosted: Fri Feb 14, 2025 8:54 pm    Post subject: Reply with quote

That 12" is from the fuel level, not from a hose, top of the tank or filter. Generally drawing from the fuel tank on C Dorys does not work well.
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ssobol



Joined: 27 Oct 2012
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City/Region: SW Michigan
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C-Dory Model: 22 Cruiser
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PostPosted: Fri Feb 14, 2025 10:04 pm    Post subject: Reply with quote

Schuster wrote:
Thanks John and Bob. I believe if I tap into the the fuel line near the racor filter that I may be able to keep the rise near 12". If I find a 90 degree hose barb to cap adapter it would help to minimize the rise also. I'm considering a quick disconnect rather than a valve to reduce fittings and hardware.

SSBOL I haven't looked at the racor filter yet for outlet ports yet but i may have to experiment a bit to see if I will have troubles drawing enough fuel. It could be that the 2000i draws a little better vacuum than the 1000 model.


The rise on a C-Dory is measured from the bottom of the tank (worst case scenario) to the fuel inlet on the generator, which if you use a ported cap is basically the top of the generator. You may get some help if you fill up the generator tank and the fuel feed line with fuel so that there are no air voids.
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clayhubler



Joined: 03 Aug 2019
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City/Region: La Center
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C-Dory Year: 2003
C-Dory Model: 22 Cruiser
Vessel Name: Hammerhead
Photos: Merlin and Hammerhead
PostPosted: Fri Feb 14, 2025 10:14 pm    Post subject: Reply with quote

Maybe this is a dumb comment but could you plumb the generator with a fuel line with inline primer bulb and use it to fill the internal tank on generator? You would need a vent still on that cap fitting but you could just pump the gas in. That would eliminate the need to carry and pour gas into the generator. You would have to pump it in but those generators don’t use that much fuel.
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Merlin
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Schuster



Joined: 25 Mar 2009
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City/Region: Port Orchard
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C-Dory Year: 2007
C-Dory Model: 25 Cruiser
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PostPosted: Sat Feb 15, 2025 11:24 am    Post subject: Reply with quote

Clay, I have considered just putting a squeeze bulb in line, but the tank holds near a gallon of fuel so that's a lot of pumping from the bulb. I figured if it doesn't work I'll just carry a gallon with me to refill with.

The vented cap brings up another question. If the replacement cap with the hose barb isn't vented would that cause a vapor lock and the generator to not run properly?
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-Waypoint-



Joined: 02 Nov 2019
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City/Region: Jensen Beach, Florida
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C-Dory Year: 1998
C-Dory Model: 22 Cruiser
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PostPosted: Sat Feb 15, 2025 1:26 pm    Post subject: Reply with quote

A low pressure fuel pump might be the missing link when used in line with the modified generator fuel cap. As the generator tank empties the pump will keep positive pressure on the line. The pump will stop running when it reaches 6 psi.. No need for a switch because this is a diaphragm pump.

Does anyone have a link to the generator fuel cap for the Honda EU2200? I might try this on my boat. (I have the fuel pump)

https://www.amazon.com/Clatoon-Universal-Electric-Carburetor-Motorcycles/dp/B0DGQFTH1G/ref=sr_1_13?crid=1R2PG84X17DR6&dib=eyJ2IjoiMSJ9.VMLtK14F6KSLxamAkynnX7UzZ5PkY7UWhKM2S8LJRZ4vQsVrJyAhY0h6tvuMQ8Lj2UAWj9-QmaY0FXTpfFsHCTliOKPKS8-HgUuedn7at6AjR2QF3xtX-Zkmu2EHfBjOaVfBKGnBsP5VhhQEEyQ9j6knvOBqHKzBMvrnW4gu6SO2sPindjfvK810yOLmM06_mxsq5wmGpid_wY6c5w59MaLnsESOlkbfKIiwYJgxRVE.eYjHuCH8IjVuZ-P8EqmfU4x_fnl5mbuC0e099TMI45M&dib_tag=se&keywords=12%2Bv%2Bfuel%2Bpump%2Blow%2Bpressure%2Binline&qid=1739642926&sprefix=12%2Bv%2Bfuel%2Caps%2C243&sr=8-13&th=1

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ssobol



Joined: 27 Oct 2012
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City/Region: SW Michigan
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C-Dory Year: 2008
C-Dory Model: 22 Cruiser
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Photos: SoBelle
PostPosted: Sat Feb 15, 2025 2:12 pm    Post subject: Reply with quote

Schuster wrote:
Clay, I have considered just putting a squeeze bulb in line, but the tank holds near a gallon of fuel so that's a lot of pumping from the bulb. I figured if it doesn't work I'll just carry a gallon with me to refill with.

The vented cap brings up another question. If the replacement cap with the hose barb isn't vented would that cause a vapor lock and the generator to not run properly?


If you use a vented cap on the generator, it won’t draw from the external tank if the vent is open. The external tank needs its own vent.

The cap with the hose barb is vented through the barb if there is not a separate vent or a hose attached.

There is a video online on modifying a regular cap for use with an external tank. It is lots cheaper to do that than buy the Honda cap with the barb.
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thataway



Joined: 02 Nov 2003
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City/Region: Pensacola
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C-Dory Year: 2007
C-Dory Model: 25 Cruiser
Vessel Name: thataway
Photos: Thataway
PostPosted: Sat Feb 15, 2025 2:33 pm    Post subject: Reply with quote

The problem with the fuel pump, unless you have a second container, you will pessurise the generator fuel tank. It is not rated for 6 PSI. You could use the pump to fill the generator's tank manually. I have such a setup, self (contained unit) that has a Racor filter, the pump and a battery. I use this to transfer fuel and to polish fuel. The unit is kept off the boat, I don't want a pressurized fuel system in the cockpit of a C Dory--I consider that a potential fire hazard or explosive hazard.

I do carry a 1 or 2 gallon fuel tank to refill the generator tank. That is kept in the splash well, secured behind a SS tubing which holds the generator platform.
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clayhubler



Joined: 03 Aug 2019
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City/Region: La Center
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C-Dory Model: 22 Cruiser
Vessel Name: Hammerhead
Photos: Merlin and Hammerhead
PostPosted: Sat Feb 15, 2025 2:37 pm    Post subject: Reply with quote

Yes, I was thinking more along the lines of using the bulb for filling the internal tank. I would rather pump the primer bulb for a minute or two compared to carrying extra gas cans and trying to fill the generator. Less chance of spilling fuel.
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thataway



Joined: 02 Nov 2003
Posts: 21354
City/Region: Pensacola
State or Province: FL
C-Dory Year: 2007
C-Dory Model: 25 Cruiser
Vessel Name: thataway
Photos: Thataway
PostPosted: Sat Feb 15, 2025 7:00 pm    Post subject: Reply with quote

I have never had a problem refilling the generator tank. However for safety, I stop the generator, and use a funnel to pour the gasoline into the generator tank.

My best friend had about 20% whole body 3rd degree burns after a butane/propane cartridge did not seal and the entire content leaked rapidly into the room and ignited/exploded. He tossed the burning cartridge out the door and in the process of the sustained the burns, but saved his house. He was in a burn center for 3 months. His wife and I were at his side every day; There was fear of mental damage-fortunately did not occur and he did require hemodialysis for his kidney failure. He had multiple skin grafts.

When I was 10 years old Howard Keel's "Sea Hawk" a classic wooden boat exploded and burned only a hundred or so feet from my dad's boat. It was the night before the first Transpacific race after WW II. There was a propane leak and the wife lit a cigarette: Boom!! Etched on my mind for all of this time is the sight of his wife fleeing the boat with some of her clothes afire. Someone nearby grabbed a blanket and rolled her up, so she minimal injures. The boat burned to the waterline that night. Fortunately some quick thinkers pushed the boat off the dock and the shore boat got a line with a grappling hook aboard Sea Hawk and pulled out further, so no other boats were ignited., It took the fireboats over half an hour to arrive. I have seen half a dozen boats explode and burn in my boating life time. The one accident many of us are not really prepared for.
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NORO LIM



Joined: 24 Apr 2008
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City/Region: Olympia
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Vessel Name: NORO LIM (sold 12/12/14)
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PostPosted: Sat Feb 15, 2025 8:14 pm    Post subject: Reply with quote

thataway wrote:
. . . The one accident many of us are not really prepared for.


Amen!

We returned from one of our Inside Passage cruises to find our covered slip in the marina nothing but charred ruins. The boat in the slip right next to ours was a gasoline powered inboard. The owner of the boat (an auto mechanic who has had his own shop for decades) was working on the boat's carburetor when . . . kaboom! He suffered burns on his hands and face, but got off very lucky. Three boats were total losses and half a dozen or so others damaged to various degrees. Several more boats were saved by quick action of marina personnel. At least a dozen slips had to be rebuilt. If we had returned from Alaska one day earlier, or boat would surely have been a total loss.

Pay close attention to fittings, hoses, storage containers and best practices when dealing with gasoline or propane in particular.

Stay safe!

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2001 CD 16, 2001-2006
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