tearing out the first plan (additional fuel tank was first here) and going in with a new arrangement of the under-berth area of the Classic :0) ... the water tank and storage plan instead
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nasty work! but i was young to then :0\ much of the perimeter of the old v-cut plywood was chiseled off - there was NO FOAM here =)
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ahead of time prep work for the joint areas
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going in with the new :0) I opted out of the little cavity they gave you at the factory that was for ? I liked the appearance better this way
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close up - first coat of glass
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making your own putty - use glass bead with resin mon =D
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shaping all the pieces with a 9 inch sander and 30 grit - i think
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it was heavy glass mat for the large panel areas
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resin-roller! got to have one of these to work-in resin and work-out air
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first piece - saved from having to stand on head to glass this in from position!
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first step was to saturate the pieces with resin mon! :0)
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detail; i used 1 inch ply for a stronger perimeter due to the added stresses that might come from an added hatch... also shows putty where the wood was not fit tight into the new design (cheating!) LOL
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under!! with this new design also came the possibility to glass it in from the underside as well! this was some very challenging work in tight space :0\ (do not try this at home!) =oP
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starboard side by the helm - the thick part was just a 2x6 - you can see the glass bead was in the resin in these under-areas to help it all set up better :0|
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top part starboard side corner by helm
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much resin was formed by hand to get this smooth final fit
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arrg! she's taking shape now donchano :oP relocated the potty to fit in a 20 gallon concealed water tank in this area - i also think this adds strength to the hull ? the area also turned out to be a highly used spot for a storage container as well, under the new hinged lid =)
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putty in prep for a nicer final finnish of the glass matt to be added and then gel coated
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gel coat yes :P glassed in from the bottom all the way up!
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good old plywood - everything was hand-fit this way before glassing
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here is a shot from the open hatch with an ultra-wide-angle-lens! (distortion)
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this one is ready
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detail to be proud of =D all gel-coat of course :0|
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hinges; i used two stainless ones that came off of an engine cover for a larger boat (salvage parts) I'm sure a piano hing would have been better :o|
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